汽車內(nèi)飾產(chǎn)品自動裝配線
Automatic assembly line for automotive interior products
簡介:集成機(jī)器人上下料,焊接,機(jī)器人自動打卡扣,視覺檢測,自動貼標(biāo)多種工藝
于一體。自動識別不同的產(chǎn)品自動調(diào)用相應(yīng)的程序,末端工具實(shí)現(xiàn)自動更換,可應(yīng)對
多種產(chǎn)品,小批量生產(chǎn)的平合線,效率高,質(zhì)量穩(wěn)定。
lIntroduction: Integrated robot loading and unloading, welding, robot automatic snapping, visual inspectior
automatic labeling and multiple processes in one. Automatically identify different products and automaticall;
call the corresponding programs, and the end tools can be automatically replaced, which can cope with:
variety of products and small batch production platform lines, with high efficiency and stable quality.
解決問題:
不同表面產(chǎn)品焊接質(zhì)量難以保證一致;不良品追溯工序問題困難,貼標(biāo)易出錯(cuò)。人眼檢
測燈光難以識別,檢測光源對人眼照射嚴(yán)重;提升質(zhì)量穩(wěn)定性,降低人工勞動強(qiáng)度;
Solve the problem:
It is dificult to guarantee the consistency of welding quality of different surface products: the process of
tracing defective products is difficult, and labeling is prone to errors. The human eye detection light is
difficult to identify, and the detection light source irradiates the human eye seriously: improves the quality
stability and reduces the labor intensity:
技術(shù)創(chuàng)新:
1、多種功能的平臺線,突破單一傳統(tǒng)設(shè)計(jì),_適應(yīng)能力強(qiáng),滿足多產(chǎn)品小批量混線生產(chǎn);
2、產(chǎn)品換代,產(chǎn)品升級成本低,只需更換工裝,更改程序;
3、數(shù)據(jù)追溯性,每個(gè)產(chǎn)品都有生產(chǎn)(操作人員,操作設(shè)備,生產(chǎn)時(shí)間等)記錄;
4、自適應(yīng)抓取產(chǎn)品,自動更換產(chǎn)品抓手。精確定位,更高效地作業(yè),提高產(chǎn)品的效率。
5、實(shí)現(xiàn)自動熱鉚焊技術(shù),自動識別產(chǎn)品種類,調(diào)用程序;自動更換焊接工裝,焊接溫度實(shí)時(shí)反饋。
Technological innovation:
1. The multi-functional platform line breaks through the single traditional design and has strong
adaptability to meet the mixed line production of multiple products and small batches;
2. Product replacement, product upgrade cost is low,only need to replace tooling and change procedures;
3. Data traceability, each product has production (operator, operating equipment, production time, etc.) records;
4.Grab products adaptively and automatically change product grippers. Accurate positioning. more
efficient operation, improve product efficiency.
5.Realize automatic hot riveting technology, automatically identify product types, call programs;
automatically replace welding tooling, and' proyide real-time feedback on welding temperature.